Then, the reverse process is started with the dump body mounting on mine truck. Step 2 – E MOUNT NEW DUMP BODY ON MINE TRUCK – WORK ZONE 1 Later, the central columns are rotated to lift the repaired/new dump body that will be mounted on the truck. Then the dump body is lowered and positioned on the four mechanical adjustable-height stands via the wireless remote control. Step 2 – D PLACE OLD DUMP BODY ON MOBILE SUPPORTS
The dump body is lifted until the pins can be removed and once the dump body load is supported by the columns, the mine truck moves out of the working area. Step 2 – C LIFT DUMP BODY TO DISMOUNTING FROM MINE TRUCK The four columns move horizontally towards the dump body till a no-pressure contact is attained, and the arms are positioned on the dump body by means of vertical movements. Step 2 – B POSITION KIMBO COLUMNS TO LIFT OLD DUMP BODY Then, the center columns are rotated 180° to mine truck position. Reference marks on the ground work as guides in this process. The truck with the worn out or old dump body is centered in the KIMBO Exchange System working area. Step 2 – A POSITION MINE TRUCK WITH OLD DUMP BODY – WORK ZONE 2 Then the dump body is lowered and positioned on the four mechanical adjustable-height stands. Once the four columns are in place, the dump body is lifted so that the lowboy truck can travel or move out. Step 1 – B PLACE THE DUMP BODY ON MOBILE SUPPORTS Then the columns move forward to the dump body and the column arms move close to the dump body till a no-pressure contact is attained. Lowboy truck is placed in the center of the working area of the KIMBO Dump Body Exchange System. Step 1 – A REMOVE THE DUMP BODY FROM LOWBOY TRUCK – WORK ZONE 1 These are positioned to form two work zones dedicated to the rapid dismounting and mounting of the dump body. The system consists of 6 independently adjustable, hydraulic lifting columns. The KIMBO Dump Body Exchange System switched the approach from suspended load to supported load. Large suspended loads present a safety hazard.Work has to be interrupted during adverse climatic conditions – elevated wind speeds.High labour requirements – averaging 9 workers.Long turn around times – averaging around 33 hours.this brings with it a number of problems: 13 years of development have lead to the KIMBO Dump Body Exchange system for large haul trucks and off-highway trucks.Īround the world, haul truck dump bodies are normally exchanged by means of one or two cranes. Novamine develop engineering solutions to optimize maintenance aspects in large, opencast mining operations. The KIMBO Dump Body Exchange System from Novamine Click her to see Novamine’s KIMBO Dump Body Exchange System in action
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